DSM dashboard real-time monitoring

IEGC-Regulated Power Leader Recovers ₹4.2Cr in 4 Months with Real-Time DSM Intelligence Digitizing revenue tracking for a 500MW thermal plant in 40 days to eliminate manual settlement errors and deviation penalties.

3 min read

The ROI of Block-Level Intelligence

Most power plants treat DSM (Deviation Settlement Mechanism) as a reporting function—not a revenue lever.

In a regime where every 15-minute block is a financial event, delayed insights directly translate into losses.

This transformation proved:
A real-time intelligence layer over SCADA data converts post-facto regret into in-block decision-making and revenue recovery.

The Challenge

The Hidden Earnings Leak Compounding Every Block

The client, a major Indian power generation enterprise, faced systemic inefficiencies:

  • Delayed Deviation Visibility
    Performance insights arrived post-shift instead of per 15-minute block.
  • Massive Revenue Leakage
    ₹4.3 lakh/day loss (₹12.9 crore annually) due to avoidable DSM penalties.
  • Operational Scale Complexity
    Managing dual 500MW units under strict CERC 2022 regulations.
  • Manual Dependency Risk
    Spreadsheet-based tracking led to unlogged constraints and missed violations.

The Solution

Voltwise: Real-Time DSM Intelligence Layer

VAYUZ deployed Voltwise—an intelligent digital layer built over existing SCADA/DCS systems, with zero disruption.

Delivered in 40 business days, without hardware replacement or downtime.

Key Features of the Transformation

  • God’s View Dashboard
    Unified, real-time visibility across both units—eliminating EOD reporting delays.
  • In-Block Deviation Alerts
    Live DSM rates and deviation signals at the moment of action.
  • Automated Constraints Logging
    Time-stamped logs for RGMO, coal variation, and schedule changes.
  • Zero-Downtime Deployment
    Integrated via structured sprint delivery with no system migration.

Smarter Operations, Faster Results "We build where the data gap is. That’s where the earnings are lost. Our North Star wasn't uptime—it was deviation corrected in-block, not next-shift." — Kushagra Bindra, Principal Product Evangelist, VAYUZ

— Aryak Agrahari, Product Evangelist, VAYUZ

Meet The Team

Ankit Arora VAYUZ
Ankit Arora
Solution Architect
Shivam Bhargava VAYUZ
Shivam Bhargava
VP - Business
Manoj Negi
Product Lead
Kushagra Bindra VAYUZ
Kushagra Bindra
Principal Product Evangelist
Annual Recovered Revenue

4.2

Crore +

Before ₹ 0

Data Visibility

Real-Time Post-Shift / Manual

Reporting Latency

1-Click Hours / Manual

What Revenue Intelligence Looks Like on the Ground

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